Tappet Guide bolts Sportster Unlimited Primary cover bolts: 14-21 ft lbs. This thread is archived. New comments cannot be posted and votes cannot be cast. Improve Throttle Response Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. But what about the torque capacity of the engine of different Harley models. Thus, the motorcycle gets its top speed for which it is known. 25-40 foot pounds, Fastener Size - Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# 0000003988 00000 n Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Drain your primary completely. Its time I addressed the issue of tools & torque specifications. 0000014611 00000 n Tuning a CV carb Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Now you should slacken the larger lock nut by unfastening it with your fingers. For Sportster, you will need 42 foot-pounds of optimal torque capacity. I have had best luck splitting the difference between the upper and lower values. We also found 79 foot-pounds of torque capacity for the 1340-cc. stream 9. An example of data being processed may be a unique identifier stored in a cookie. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Shop Manual Appendix Learn how to replace it on your bike! This article aimed to let you know about how to adjust Harley clutch cable. all other 1/4'' fastners are tq at 108 in.lbs. To frame Step 2 SPECIFICATIONS . There are to many variables on torque specifications between brands, makes, models, and even years of bikes. I don't think there is a difference in clutch adjustment procedures. 9-10 foot pound . You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. The pictures below will help you understand why I dont give torque specifications when asked. The pictures below will help you understand why I don't give torque specifications when asked. Id call your service department to double check your numbers. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. People want quik and easy not right. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. %PDF-1.4 % Not everyone has a mechanical aptitude. 883 to 1200 Upgrade document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Testing the Innovate Motorsport LM-1 portable air fuel meter The nut only moved about 10 degrees past the . Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. This page was generated at 06:17 PM. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Wheelbase. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. . We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. To cylinder heads It's time to torque the pulley nuts for my belt drive. 0000007800 00000 n Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. What I stated is a direct addendum from Big Dog. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. The compensator sprocket 150-165 foot pounds. In this book, it states: Clutch hub nut@ 50 lbs. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). It is supposed to go into the second more comfortably and then shift through into the first without grinding. Cylinder Heads Performance Parts, Don't let the Harley heat EVO 2.) Then we've got the BAKER 9-Plate Street . Now your derby cover is free to remove from that place so, do that. 15-18 foot pounds The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Thus, the motorcycle gets its top speed for which it is known. The measurement remains the same for all the Sportster XL from 2004 to 2006. Shovel By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. 0000004810 00000 n Harley motorcycles are made using industry-leading components and parts. May 16, 2006. I feel confident that it's there to stay. TC88 70HP Stage1 He said that before they redesigned the compensator. Install lockplate (6) over nut (5) such that 25-30 foot pounds 3/8" - 33 ft. lbs. Clutch hub nut, 180-210 foot pounds After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Transmission Side Cover bolts Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Stutter Box QO_(44? Now you can see there are lots of bolts used to secure the derby cover in the place. The first question I want to ask back is: "why are you working on your bike without a service manual?" The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Get XiED(tm)! 0000033698 00000 n 0000013023 00000 n on the Comp nut. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Read More. EVO 74 HP Stage 2 Making Drag Pipes Work, SHOP TALK Torque specs seem off. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Fork Stem nut For doing that, you need to secure the adjuster by using a wrench. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Fill the primary with oil. SPECIFICATION. (101.6 mm)Piston displacement - (approx.) 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Learn how to replace it on your bike! Evolution 80 Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Profession Tuning on a Shade Tree Budget, Engine Performance Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. We have briefly discussed Harley Davidson torque specifications for only a few components and models. So, insert your screwdriver or Allen key and follow the given instruction. Hello all.. me again.. well im putting my clutch and compensator back together. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). 150-165 foot pounds Front Brake Caliper mounting screws On models with dual front calipers, check alignment of brake discs to fork. Khrome Werks AR100 test When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Plus, its motorcycles are just as iconic as the company itself. Compensating sprocket nut is 80-100 ft-lbs., all years. They want you to use a torque wrench where specified. Gearcase Cover screws First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. -EFI modifications explained, Modification, Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Required fields are marked *. 4 0 obj Spark Plugs It has several links you could look at. Next, you can either do a half turn to a full turn, as mentioned in the book. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. Manage Settings In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Nitrous Oxide You should be using a service manual to obtain the correct values for the motorcycle you are working on. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. I put a little red locktite on. 28-35 foot pounds Harley-Davidson CVO Street Glide Specs. it sure seems low to me, but just checkin with the pros here before i get all greasy. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Harley-Davidson CVO Road Glide Specs. Now put max. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. (95.25 mm) Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. Henceforth, you must know how much torque each nuts and screws require. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. Rear Shock Absorber You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. There is a 35 ft-lbs difference between the two which is substantial. TC96 2007 Engines The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . See Figure 1. Harley-Davidson Deluxe Specs. Of course, it's going to be different! According to the companys instructions, Harley Davidson will inform the owners about it. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. __transmission sprocket nut at 60.. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Diesel, here's what my manual says now. You can refer to the answers below. Figure 1. 5. 100 in lbs for the derby cover. The bike features an agile and lightweight frame with an adjustable suspension, upside down . First, you need to pull back the rubber cover from the clutch lever. TC Performance Heads 100+HP, Pro Tuning on a Shade 30-40 foot pounds The consent submitted will only be used for data processing originating from this website. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Intake Manifold Flange capscrew Assembly Torque Values, Crank Pin nut It just seems like 75 is pretty weak.. 06. 2. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. at home If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. #7. The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. Ignition timing. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. 12-18 foot pounds General. To fix the issue, take off the clutch lever. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. 3 0 obj 13. EVO 64 HP Stage 1 I went and purchased a machine shim the fits exactly behind that nut. There you will find explanations on Harley Clutch Adjustment Torque specs too. Camshafts 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 0000008358 00000 n 23-27 foot pounds 0000005197 00000 n Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 0000001552 00000 n as long as the 2050 is made for primary,transmission application. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Drag Strip Gallery 25-40 foot pounds I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Set the cable aside for later re-installation. Front Fender mounting bracket bolts Clutch Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts.

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